The commercial launch of 5G has injected strong momentum into smart manufacturing. The characteristics of high network speed, low latency, and wide connectivity have become the key engine of manufacturing transformation. Delta Electronics sees the new power of smart manufacturing and, with the help of FarEasTone’s 5G expertise, builds the country’s first 5G smart factory, and introduces 5G private networks, artificial intelligence, and the Internet of Things to actual plants.
The automation of Delta’s production line has been upgraded again, and the alliance with Far Pass’s 5G strength to achieve great results
Delta has been deeply involved in the field of industrial automation for more than 20 years, actively implementing smart manufacturing systems. As the key to the realization of Industry 4.0, 5G technology can achieve a more immediate and accurate manufacturing process and improve production efficiency. It is in line with Delta’s goal of promoting smart manufacturing. Therefore, as early as the 5G launch, the front desk reached a hit with Yuan Chuan and became a domestic investment in 5G wisdom. Leading group of factories.
With the support of FarEasy’s 5G network technology, Delta took the lead in actually introducing 5G private networks, AGV unmanned vehicles, AMR autonomous mobile robots, AI defect detection data analysis, and AI production line balance (AI With advanced applications such as Line Balancing, Smart Auditor, and MR mixed reality, the demonstration plant of this 5G commercial production line has been officially publicly displayed this year. With 5G as the core of the production line, it has successfully built the country’s first 5G smart factory.
The 5G commercial production line is fully operational to meet the rapid configuration of factory production lines and improve production efficiency
The first 5G commercial production line is a 5G enterprise private network with high reliability, high coverage, and high customization. In the factory area, Delta’s AMR autonomous mobile robot exchanges data with the management platform through 5G to produce In the process, intelligent human-machine collaboration has greatly reduced production man-hours, and real-time instructions are issued based on monitoring information to increase production capacity.
Delta has mature development capabilities for industrial control products. The workstations on the production line in the factory have different corresponding machines, and the machine equipment is different. In order to achieve fast switching, a small amount of diversified performance, remote transmission 5G introduces AI production line balance It is the key link. When switching production lines, the process monitors must be dynamically and flexibly replaced. At the same time, Smart Auditor is implemented, and workstations are assigned with a smart monitoring system, and then image recognition is used to ensure the correctness of operations and processes, and to improve production capacity optimization.
Through 5G technology, the production machinery, equipment and transportation vehicles in the field are more intelligent, using AI defect detection data analysis, and 5G real-time transmission of the data generated by the process detection, and big data analysis can quickly adjust the process remotely. Helps improve detection accuracy, product yield and productivity.
Remote plant management without borders and remote transmission of 5G private network into a smart evolution accelerator
In fact, this time the 5G commercial production line also introduces Microsoft HoloLens mixed reality and IoT digital twin technology to achieve 5G MR remote plant management, maintenance and monitoring, which can accelerate personnel training and experience inheritance. Through remote production line inspections, reduce Manual maintenance.
Dr. Ke Shufen, Delta’s vice president and general manager of corporate strategy, business development and alliances, said: “Delta’s 5G PLC smart production line series smart machines combined with remote 5G communications create a complete automation system, optimize processes with big data, and improve overall smart production. Line efficiency, the output value per unit area increased by 75%, and the per capita output value increased by 69%, the measured results are eye-catching, I believe that continued cooperation with Yuanchuan can create stronger manufacturing competitiveness.”
The stable and safe performance of the remote 5G private network, the high mobility of data transmission and field space planning, and the high flexibility have become a breakthrough key to solving the small and diverse, high-frequency line swaps in the manufacturing industry. It can be used in one fell swoop. Achieve the benefits of productivity improvement such as AGV cross-regional transportation, MR auxiliary material preparation and assembly, and AOI deep learning. In recent years, Yuanchuan has used its 5G expertise to continue to develop the technology of Yuanchuan’s big names (big data, artificial intelligence, and the Internet of Things), combined with the development of industry needs, provide innovative application solutions, and become the preferred partner of enterprises for digital transformation.
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